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Since 1992 I have worked with
hundreds of clients to help them build,
install and maintain their ISO based
management systems...
below are some brief success stories
about these clients.
How an equipment manufacturer
converted their business structure from
functional silos into process streams.
Over time, the structure of this
organization had been divided into
various functional areas, each one
operating efficiently within its
boundaries, but flow of customer orders
were impeded as they passed though the
department borders. They developed a process model of how
their business operates and proceeded to
re-organize their current departments to
match it. Key process performance
measures were identified, targets set
and personnel were re-focused on this
approach to doing business. To
date they have cut cycle time
significantly
for both order fulfillment and new
product introductions, with incremental
improvements occurring each year.
Lessons learned:
Use a process
approach for managing activities and
implementing "process discipline" so
orders flow,
can significantly improve business
performance.
How a service provider in the health
care industry improved productivity by
streamlining the paperwork across
multiple locations.
Having multiple formats for collecting
client information and for processing
their requests, encouraged data entry
errors and wasted valuable time trying
to complete the various forms that had
surfaced over time. During
implementation of their ISO program,
methods were developed to reduce the
quantity of forms and to create standard
templates available electronically at
all locations. Not only did this
significantly increase productivity
(through faster processing and reduced
errors), it had the added bonus of
simplifying the review process, allowing
more information to be processed in a
given time period.
Lessons learned: Using
ISO to get control over your paperwork
doesn't have to add bureaucracy to how
jobs are done.
How a small business owner was able
to take market share from large competitors by
putting discipline into their business
processes.
Many small business owners understand
that in order to grow their company
beyond the incubation phase requires
talented people that are motivated to
succeed with a sound platform to launch
from. Using ISO as a model, this
company developed a structured set of
processes that transformed their
informal ways of doing business.
They have been able to ramp up quickly
to meet higher customer demands, and
have brought discipline and consistency
to their back office operations (i.e.
purchasing, assembling, inspecting and
shipping of their products).
Lessons learned: ISO can
be used to reduce the chaos found in
informal business operations which will
improve business performance.
How a large IT Service provider
learned to use measurements to drive
towards their business objectives.
Lack of information wasn't the problem
being experienced by this company, in
fact just the opposite was true... they
had a blizzard of data that was
preventing them from seeing where to
improve their business. Key
customer requirements were
used to first define their business
objectives and then align a measurement
system to them. This resulted in
reducing the mounds of data down to a
vital few measures that were regularly
tracked, and used to set targets for
driving their process improvements.
Lessons learned: Develop a
model of your business that is used to set goals,
then install processes to
achieve those goals and apply measures to keep
score on your progress.
How a chemical producer raised the
bar with their internal audits and got
more value from this activity.
Over the years, internal audits at this
company had become stale, with similar
results being recorded during each
round. The pool of willing
auditors was constantly diminishing and
management support was fading. A
series of workshops with the management
team helped them understand that audits
are a tool for measuring how effective
their system is for managing their
business. This was followed with
sessions for the internal auditors
showing them that they were assessing a
"business" system and also how to
perform "process" audits.
Subsequent audits have since identified
significant process improvements, to the
point that department managers are using
this service to help them uncover ways
of reaching targets.
Lessons learned: Internal
audits can be a positive experience for
the organization if carried out using a
"process" approach that focuses on
finding ways to improve the business.
How a
construction company re-focused their
organization on key business targets.
For many years this company only did
informal business planning each year,
trusting that each manager would
understand the big picture and develop
plans in their own areas to get them
there. Over time this evolved into
managers getting buried in the
day-to-day operations, never having time
to look further than next week or next
month. The management team decided
they needed to be clear on what
direction the company should take, and
then develop individual plans that would
be linked and aligned, to get them on
that path. A structured approach was used to provide
a framework and to inject
discipline/accountability into their
strategic planning activities.
Resources are no longer wasted from
pursuing counter-productive activities,
with regular "Business Plan Reviews"
keeping company goals in sight and
progress on track.
Lessons learned: Inject discipline and
accountability into how the business is
managed... and use basic common sense
management techniques like Business/Strategic
Planning.
How a manufacturing company got
frontline employees to perform internal
audits and increased their buy-in for
ISO.
This manufacturer struggled with
maintaining a pool of qualified auditors
that were motivated to perform audits
year after year. After discussing
this challenge, it was decided to look
for resources from the hourly personnel,
and a session was held that covered the
intent/purpose of ISO and the basics of
auditing. The success of this
effort resulted in a team of volunteers
being formed, who received further
training, as well as one-on-one support
during their initial audits. Not
only has the pool of auditors remained
well stocked over time, there's been an
added benefit of better buy-in from
other frontline employees having one of
their own explain what ISO does for the
company.
Lessons learned: Most
frontline employees (and managers alike)
are misinformed on what ISO is and the
purpose of it. In many cases,
resistance to ISO is due to a lack of
understanding, and investing time to
address this issue will payoff in many
ways.
How an automotive parts supplier
reverse engineered their existing ISO
documentation to streamline it and make
it more effective.
With the constant changes occurring in
how this automotive supplier operated,
keeping their ISO documentation current
was proving to be difficult.
Numerous revisions had resulted in a
complex structure that hindered it as a
communication/instructional tool for
their employees. To fix the
problem, existing documentation was
broken down into parts and re-built into
simple process maps. This required
a process approach to viewing their
business, which in itself highlighted
non-value added activities. The
end result cut the quantity of ISO
documentation nearly in half, which
simplified the maintenance of it and
also caused frontline employees to begin
posting it in their work areas, without
being asked to.
Lessons learned: Sometimes it's
not the "tool" that's the problem, it's
how you've used it.
How a human resources service provider
found that ISO isn't just a good tool
for the manufacturing industry.
This firm struggled with informal and
inconsistent ways of handling orders
from customers. Complaints were
climbing as their methods of doing
business were stretched to handle the
increasing volume. Taking the cue
from the manufacturing companies in
their area, they investigated how ISO
could be used to address their issues.
The management team was trained on what
ISO was and how it could be applied in
their environment. They then
developed their management system using
ISO as a model, and discovered that it
could be applied equally as well for a
service provider. Implementation
into the organization was welcomed by
personnel who were searching for
structure in how they carried out their
daily tasks. Productivity
increased dramatically, which easily
offset the rise in sales volume, and
employee turnover/absenteeism dropped
significantly.
Lessons learned: Any
type of organization, large or small,
manufacturer or service provider, can
benefit from the basic management
ingredients embedded within ISO.
Perhaps even more important than all of
these stories are the many other
clients I've worked with that have
improved
their business performance in simple
incremental steps by using proven
approaches.
It's impossible to say that one strategy
or tactic made all the difference, with
this exception... "process thinking" is
by far the most common element.
I hope I have the opportunity to help
you extract more performance improvement from
your business. To
find out more about Tim Renaud, the
owner of ISO Support Group...
click
here.
Email
Tim...
at ISO Support Group to find
out how you can achieve similar results!
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